Method for the manufacture of packing containers and an arrangement for the realization of the method

ABSTRACT

The invention relates to a method for the manufacture by means of shrink-forming of a packing container of orientation-stretched laminate comprising polyester and aluminium foil, the laminate being formed to a tube (14) and subsequently being made to shrink over a mandrel (10,28) to the intended shape.

The present invention relates to a method for the manufacture of apacking container from a web or a plane sheet or blank of aheat-shrinkable material comprising a laminate of orientation-stretchedpolyester, which has at least one surface coating of glycol-modifiedpolyester (so-called PETG), the said web or sheet being formed to a tubein the first place in that two opposite edge zones of the web or sheetare joined together, and that thereafter parts of the tube formed areheated so that the material for the purpose of forming is made toshrink. The invention also relates to an arrangement for the realizationof the method and to packing containers manufactured in accordance withthe method.

It is known in the technology of packaging that bottlelike packingcontainers can be manufactured by the plastic deforming of packingmaterial in the form of a web or a blank. This is done e.g. by blowingof plastic bottles, but also by the shrink-forming of a previouslyorientation-stretched plastic material, which after heating is made toshrink over a mandrel. It has long been desirable to manufacture suchcontainers with a gas-barrier layer, which is necessary if the contentsare pressurized or sensitive to oxygen gas. One example of such aproduct is beer, which has to have a packing material, which does notgive admission to oxygen gas from the atmosphere as this would have adetrimental effect on the quality of the beer, and which neither letsout the carbon dioxide in the beer package.

It is known that for this purpose plastic material can be used, which isformed by blowing or deep-drawing, and in this connection bothacrylonitrile material, e.g. a material which is marketed under thetrade mark BAREX, has been used, but also polyester material. Theacrylonitrile material has the advantage that it has relatively goodgas-tightness characteristics, but it has on the other hand inferiorpressure, absorbing characteristics and is subject to a constantdeformation, so-called creep, when it is exposed to pressure. Polyestermaterial for its part has very good pressure-absorbing characteristics,especially if it is orientation-stretched, whilst in return thegas-tightness is inferior.

It is well known that aluminium foil has very good gas barrierproperties even if the aluminium foil is extremely thin (5 μm or less).However, the problem has been to create a plastic deformable laminatecomprising aluminium foil. Up to now this has been impossible, owing tothe fact that an aluminium foil will rupture when it is stretchedalready when the stretching only is a few per cent and this means thatlaminate comprising aluminium foil can not be blown or deep drawn in anormal way. A laminate, which is containing a combination of aluminiumfoil and orientation stretched polyester should be an ideal packagingmaterial, for instance beer, provided the laminate can be formed to acontainer or bottle. Up to now it has not been possible to use aluminiumfoil as a gas barrier in a container, which has been produced by plasticdeforming of a material, but the present invention is giving a teachingabout a method and a device for producing such packaging containers,which characterizing features appear from the enclosed patent claims.

An embodiment of the method and device in accordance with the inventionwill in the following be described with references to the enclosedschematic drawing, in which:

FIG. 1 is showing an enlarged cross-section of an orientation stretchedpackaging laminate,

FIGS. 2, 3 and 4 are showing how a laminate, in accordance with FIG. 1in the form of a web or a sheet, is folded into a tube by joining thelongitudinal edges of the web or sheet in an overlap joint. The figuresare showing the overlap joint in an enlarged cross-section.

FIG. 2 is showing a conventional overlap joint,

FIG. 3 is showing an overlap joint, in which the aluminium foil layerhas been cut out along one of the web edges, and

FIG. 4 is showing an overlap joint with cut-out parts in the aluminiumfoil layer and with an intermediate sealing layer in the form of astring of plastic material.

FIG. 5 is showing an expandable mandrel,

FIG. 6 is showing the mandrel in accordance with FIG. 5 after it hasbeen expanded and a tube of packing laminate has been fitted over themandrel, and

FIG. 7 is showing a packing container manufactured in accordance withthe invention.

FIG. 8 is showing an expandable mandrel, on which two or more packingcontainers can be manufactured at the same time, and

FIG. 9 a finished packing container in accordance with the invention.

FIG. 10 is showing a variant of the method of manufacture, where thecontainer is manufactured in two operations, the one shrunk-in end ofthe container being shrunk over a solid mandrel, whilst the other end,in a separate operation in accordance with FIG. 11, is shrunk with thehelp of an expandable mandrel.

FIG. 12 finally is showing an alternative embodiment of the laminate forthe manufacture of containers in accordance with the invention.

As mentioned earlier, it is the object of the present invention toprovide methods and means for the manufacture of a packing containerfrom orientation-stretched polyester and in particular a container,which in addition is gas-tight. It is a further pre-requisite for theinvention that it shall be possible to furnish the material for thepackage as a web or plane blank and not, as is the case now, in the formof seamless extruded tubes or injection-moulded semi-finished products.Thus it is a condition for the manufacture of a container in accordancewith the invention that the material, on the one hand, should besubjected to plastic form-processing and that, on the other hand, itshould be joined together in sealing joints and that the material shouldbe biaxially orientation-stretched and contain a gas barrier.

It has been mentioned in the preamble that orientation-stretchedpolyester, which has very good tensile strength characteristics cannotbe heat-sealed after the orientation stretching, since a crystallinestructure has been imparted to the material. However, polyester (PET)can be co-extruded with a modified polyester, so-called glycol-modifiedpolyester (PETG), and since these materials are very closely akin, theyfuse together during the co-extrusion in a boundary area in such amanner that after the extrusion the materials cannot be separated fromone another. It is possible, for example, in such a co-extrusion to havea central layer of PET and outer PETG layers on either side thereof.Such a laminate, after the extrusion operation, can be subjected to ajoint orientation-stretching at a suitable temperature (approx.70°-80°C.), the central PET layer being molecular-oriented and given acrystalline structure, whilst the two outer PETG layers substantiallyretain their amorphous molecular structure and consequently theirheatsealing capacity. If the material is stretched four times in twodirections at right angles to one another the total stretching will be16 times, that is to say the surface of the material increases 16 times.If the stretching becomes altogether too great (25 times), the PETGlayers begin to crystallize more and more with the heat-sealing capacitydiminishing to a corresponding degree. This means that the stretching ofthe material cannot be forced to an unlimited degree, but a stretchingof the laminate to 20-25 times is quite possible whilst retaining theheatsealing capacity of the outer layers. Such an orientation-stretchedlaminate has very great tensile strength and is thus suitable packingmaterial for pressurized contents, e.g. beer, refreshing beverages etc.However, the gas-tightness generally is not sufficient and for thisreason a layer providing gas-tightness has to be introduced into thelaminate. Such a layer providing gas-tightness may consist of a gastightplastic e.g. polyvinyl alcohol (PVA), polyvinylidene chloride (PVDC) orof the type of acrylonitrile material, which comes on the market underthe trade mark BAREX. A material with altogether superior gas-tightnessproperties, however, is metal foil and in particular aluminium foil,which even in thicknesses of 5μ, that is to say 5/1 000 mm is as good ascompletely gastight. However, such a thin aluminium layer is veryfragile and on the whole tolerates no tensile stresses whatever, whereason the other hand it can be wrinkled together relatively readily if itis allowed to shrink together with a plastic material. Theaforementioned, orientation-stretched laminate thus can be laminatedwith a thin aluminium foil, which is done with the help of a varnish,which fastens onto the aluminium foil surface as well as to the orientedpolyester surface. Outside the aluminium foil may be placed a furtherlayer of thermoplastic, e.g. polyethylene or PETG, which in theabovementioned material is advantageous, especially as the laminate isto be folded to a tube by joining together outside and inside of thelaminate in an overlap join.

In principle it is not necessary to apply PETG layers to both sides ofthe PET layer, but in the enclosed FIG. 1 a laminate is shown, which hasbeen manufactured in such a manner that in the first place a PET layer 2and a PETG layer 1 have been extruded jointly and have been subjected toorientation-stretching in two directions at right angles to each other.An aluminium foil layer 3 has been coated by an extrusion process with aPETG layer 1', whereupon the orientation-stretched PET layer isvarnish-laminated to the aluminium foil/PETG laminate. The laminateshown in FIG. 1 thus contains two surface layers 1 and 1' of PETG (theone layer 1 having been orientation-stretched) and a central base layer2 of biaxially orientation-stretched PET and an aluminium foil 3.

As mentioned earlier it is possible, starting from this material in theform of a web or blank, to manufacture a pipe or tube by joiningtogether opposite edges of the sheet or blank in an overlap join. InFIG. 2 is shown how the laminate in accordance with FIG. 1 has beenjoined in such an overlap join, and it is possible to imagine that thisjoin becomes a longitudinal sealing join in a pipe or a tube. For thesake of simplicity the different laminate layers in FIGS. 2, 3 and 4have been provided with the same reference designations as in FIG. 1. IfFIG. 2 is studied more closely it will be found that a material fusionand connection can be obtained between the layers 1 and 1'. However, thelayer 1' is very thin and since the adhesion force in thevarnish-lamination layer between the layer 1' and the aluminium foillayer 3 is considerably lower than the adhesion force between the layers1 and 2 and the layers 1 and 1', as these are heat-sealed to oneanother, it is found that the sealing join cannot absorb particularlylarge tensile stresses, since all the tensile stresses will beconcentrated on the layer 1' in the upper layer in the overlap join,since the other layers 1 and 2 cannot participate in the absorption ofthe forces, as they are separated from the layer 1' by thevarnish-laminated aluminium foil layer 3.

Thus if the laminate is to be used in packing containers for pressurizedcontents, a longitudinal join on the tube from which the package is tobe made can not be manufactured in accordance with FIG. 2. A bettersolution of the problem is provided by the sealing joints according toFIGS. 3 and 4. As is evident from FIG. 3, the material edge, which islocated uppermost in the overlap join, is provided with a cutout 4,wherein the aluminium foil layer 3 is not present. This cutout runsalong the edge region and has a width, which corresponds to the width ofthe overlap join. It has been found that by the introduction of such arecess the strong, orientation-stretched base layers 2 remain firmlyanchored to each other in the overlap join by virtue of the PETG layers1' and 1 having been made to fuse together with each other. Since amolecular-oriented plastic material is made to shrink when it is heatedto such a degree that the orientation stresses are released, it can bedifficult to achieve an overlap join in accordance with FIG. 3. If thelayers only are heated, either the shrinking stresses can be released orthe orientation too can be destroyed, which has the effect that thematerial loses its strength. This must not be allowed to happen, sincethe join must be equally strong as the remainder of the packingmaterial, if it is to be possible for the internal pressure in thepacking container to be absorbed. A solution of the problem isillustrated in FIG. 4 and this solution implies that a strand 5 ofmolten PETG material is extruded onto both or just one of the edgeregions, which are to be joined to one another in an overlap join,whereupon the edge regions are combined and pressed against one anotherwhilst they are cooled from the outside of the material. It has beenfound that by regulating the temperature and volume of the extrudedstrand it is possible to regulate the heat content in the strand in sucha manner that heat is transferred to the adjoining PETG layers to such adegree that these are melted in their surface regions so as to form asubstantially homogeneous connection layer, which comprises the layers1' and 1 situated in the overlap join as well as the extruded strand 5.If the heat content in the strand 5 is controlled correctly, the heat isconsumed only to perform the seal without heating the remaining parts ofthe laminate in such a manner that shrinkage is occasioned or a loss ofthe orientation occurs.

It has been found that by realising a longitudinal tube join accordingto FIG. 4 and at the same time introducing a cutout 4 of the aluminiumfoil along one edge region of the laminate, a join can be obtained,which in respect of this strength is comparable with the rest of thematerial.

The tube or pipe of molecular-oriented PET/PETG-laminate provided withaluminium foil now formed can be form-processed further byshrink-forming over a mandrel and some embodiments of such ashrink-forming will be described in the following.

A tube manufactured from the abovementioned material, which has beensealed in a longitudinal join in the abovementioned manner, can beshrink-formed over a mandrel, and the following description will furnishseveral suggestions regarding methods and arrangements for themanufacture from a tube of shrinkable material of a bottlelike packingcontainer of the laminate, which has been described earlier. Since thecontainer aimed at is manufactured in such a manner that the endportions of a tube are shrunk in so as to form a bottle-like packingcontainer, it is impossible to carry out the shrinkage over a solidmandrel, as it would not be possible in such a case to remove the shrunkpacking container from the mandrel. It is possible though to carry outthe shrinking operation with the help of an expandable mandrel, whichafter the shrinkage can be contracted so much that the expanded portionsof the mandrel are contracted to a size, which corresponds to or issmaller than the solid portions of the mandrel. It is also possible tocarry out the shrinking operation in two stages, one end of the tube ina first operating stage being shrunk over a solid mandrel until thedesired profile of the shrunk area has been achieved, whereupon the tubeshrunk along its one end is withdrawn from the mandrel and is applied toan expandable mandrel, along whose surface the opposite end of the pipeor tube can be shrunk, after which the mandrel is contracted andwithdrawn through the remaining opening. It has been found to be anadvantage moreover if the shrinkage process is carried out in such amanner that two or more units are shrink-formed simultaneously overdividable mandrels, which can be separated after the shrinkage when theshrunk portions of the tube too have been separated by means of (cuts)through the tube wall.

In FIG. 5 is shown an expandable mandrel for the manufacture of abottlelike packing container and, as is evident from the figure, themandrel 6 comprising two solid portions 7 and 8 together with a cutoutor recess 9 provided between the said portions. The said recess orcutout 9 is in communication with a system of ducts 12 for the supply ofcompressed gas and the cutout 9 is covered by an expandable membrane 10,which is fixed in a tight manner into the mandrel 6 along the fixingpoints 11. The membrane 10 is provided with reinforcements or stiffeners13 in the shape of thicker membrane material, inserted wires or "beams"so as to guide the appearance of the membrane when it is expanded.

When a packing container is to be formed, the mandrel 6 is expanded inthat compressed gas is supplied through the duct 12, the pressure beingincreased in the cutout space 9. Owing to the increased pressure in thespace 9, the expandable membrane 10, which may be manufactured from arubberlike material, will be expanded in the manner as shown in FIG. 6.The expansion can be guided to a certain extent through the insertedwires or beams 13 so as to obtain a circular or at least less stronglycurved portion of the expandable part of the mandrel. After theexpansion of the mandrel the tube 14, which is manufactured from theaforementioned orientation-stretched laminate, is fitted, whereupon theend portions of the tube are heated so that the material is caused toshrink. As the material has been orientation-stretched as much as 10 to20 times, the shrinkage may be forced very far and an accurate adhesionof the tube 14 to the mandrel 6 can be obtained. It should be noted thatin this shrinkage the aluminium foil layer, which forms part of thelaminate, will follow along without any breakages occurring in thealuminium foil layer. If the aluminium foil layer has good adhesion tothe laminate moreover, the "shrinkage" of the aluminium foil layer willtake place in the form of a very dense wrinkling or contraction. The"wrinkles" on the aluminium foil formed will be so small and dense thatthey can hardly be distinguished, but manifest themselves opticallyprimarily through the disappearance of the gloss of the bare aluminiumfoil and through the shrunk portions of the laminate showing a "dullermetallic lustre" derived from the aluminium foil laminate. During theshrink-forming of the laminate, however, no breakages occur in thealuminium foil layer, but the same stays intact and retains its gastightcharacteristics. If the aluminium foil layer is too thick and rigid, theshrinkage of the laminate may be rendered more difficult or beprevented, but it has been found that an aluminum foil layer of 5-10μthickness "follows" the laminate during shrinkage without difficulty andretains its sealing characteristics.

In FIG. 6, which shows the mandrel in accordance with FIG. 5 in expandedstate, the laminate tube 14 is shrunk so that it adheres to the expandedmandrel, which is marked by a broken line in the figure. The shrunk tube14 is designated 16 in FIG. 6, and as is evident from the figure theshrunk container 16 is provided with two cylindrical portions 15 ofsmaller diameter, which are shrink-formed around the solid mandrelportions 7 and 8 and a cylindrical or "barrel-shaped" portion of largerdiameter along the parts where the tube 14 adheres to the expanded part10 of the mandrel 6. As can be seen in the figure, parts of the tube 14may extend beyond the solid part of the mandrel 7. These are intended toform the "neck" or emptying opening of the packing container, where thematerial will shrink in over the end surface of the mandrel 6 to form aninward-turned flange 38, which may be shaped additionally with the helpof a pressing tool, which is pressed against the end surface of themandrel 6. In a similar manner the opposite part of the tube may beformed to an outward-turned flange 37 with the help of a tool, whichflanges the material out and prevents it from shrinking down over theedge of the mandrel 6.

When the shrinking operation has been concluded, the duct 12 isconnected to atmospheric pressure of a source of vacuum, which causesthe membrane 10 to contract so that it assumes the position, which isshown in FIG. 5. This means that the mandrel 6 and the container part 16formed can be separated from each other by withdrawing the containerpart 16 from the mandrel, and in FIG. 7 is shown the withdrawn containerpart. The container part 16 shown in FIG. 7, as has been made evident,has an inward-turned flange 38 at the end, which terminates theneck-shaped part 19 of the container as well as an outward-turned flange37 at the part, which is intended to constitute the bottom of thecontainer. Furthermore, in FIG. 7 the longitudinal sealing join of thetube 14, wherein a cutout has been made in the aluminium foil layer inthe manner described earlier, is designated 20 and a plastic disc weldedagainst the inward-turned flange 38 is designated 17. In the plasticdisc 17, which should be made of the same material as the rest of thepacking container, may be provided an emptying opening of optional type,e.g. a hole covered by a tear-off cover strip or a tear-off indicationprovided in the plate 17. The bottom of the container 16 may be closedafter the container has been filled in that a plastic or metal end wall25 is provided over the outward-turned flange 37 and is beaded togetherwith the said flange so as to form a tight end wall closure.

The proportions shown in FIG. 7 of the packing container have beenchosen only in order to illustrate clearly the method of manufacture,and the proportions naturally can be altered, e.g. the neck and bottomportions shrunk over the solid mandrel portions may be made shorter inorder to make better use of the material and it also may be appropriateto arrange the mandrel in such a manner that the solid portion 8 of themandrel 6, around which the bottom part of the container is shrunk, hasa substantially greater diameter than the portion 7 of the mandrel 6,around which neck part 19 is shrunk.

As mentioned earlier, it may be advantageous to manufacture severalpacking containers simultaneously in one shrinking operation. One of theadvantages obtained by this, beside rationalization, is that theshrunk-in neck portions on the containers can be given a better definedlength and edge than when the containers are shrunk individually. Thereason for this is that a tube, which is shrunk around a mandrel,receives a somewhat uneven opening edge, which means that the edge hasto be trimmed by cutting off a small amount. If on the other hand twocontainers facing one another are shrunk simultaneously, they can beseparated readily by cut along the shrunk portion. This means that thetwo opening edges automatically will be well defined and uniform withoutanything having to be "trimmed off". In FIG. 8 is shown how two packingcontainers are shrunk simultaneously on a "long" mandrel 6. This mandrel6 is constructed in principle in the same manner as the mandrel, whichhas been described previously, but it has instead two expandablemembranes 10 and three solid mandrel parts, namely two outer solidmandrel parts 8, around which the bottom of the containers is shrunk anda central solid mandrel part 7, around which the neck portions of thetwo containers facing one another are shrunk. After the shrink-formingaround the expanded mandrel 6 in the manner as described above, theshrunk tube 14 is cut along the central line 23 around the shrunkportion of the tube. The parts of the shrunk tube 14 thus separated canbe withdrawn subsequently from the mandrel 6, and in order to facilitatethe withdrawal, especially if the solid parts 8 of the mandrel have alarger diameter than the central solid part 7 of the mandrel, themandrel 6 should be dividable along the line 21 so that, after theseparation of the shrunk tube 14 along the annular, line 23, the mandrel6 is divided in that the mandrel halves are shifted in relation to eachother, whereupon the shrink-formed container parts can be withdrawn fromthe mandrel parts after the expandable membranes have been returned totheir starting position marked by a broken line. In FIG. 9 is shownschematically a packing container in accordance with the invention,partly cut open and as is evident from the figure the container consistsof a central, non-shrunk part 39 of large diameter and a shrunk neckpart 40 and a similarly shrunk bottom part 41. After filling, whichpreferably takes place through the open bottom part, the bottom part 41is closed with a beaded-on end wall 25, e.g. of sheet-steel, whilst thetop opening of the container is closed with the help of a welded on endwall 26, which is fitted against the inward-turned flange of thecontainer not shown here. In the end wall 26, which preferably may bemade of plastic material, of PETG or a laminate of the same type as thatfrom which the container is manufactured, a pouring opening is provided,e.g. in that a PETG strip 27 is welded onto the end wall 26, whichmoreover may be provided with weakening lines. When the strip 27 is tornaway with the help of a free pull-lug, a part of the end wall 26 is alsotorn off so as to form an emptying opening. It is also possible toprovide in an end wall a hole punched out in advance, which can becovered over with a tear-off strip or even realize the end wall with ahole having male or female thread so that it can be closed with a screwcap or a threaded plug. As mentioned earlier, the shrunk-in bottomportion of the bottle may be given a larger diameter than the neckportion, which implies having to make the end plate 25 somewhat larger.This is a certain advantage though as the supporting surface of thepackage will thereby be enlarged. If the supporting surface isconsidered to be insufficient, the package may be surrounded by anexternal sleeve 24, which is shown here in a partly cutopen condition.In most cases, however, the use of such a sleeve 24 will not benecessary.

The packing container may also be manufactured in a different mannerfrom that described here. For example, in accordance with FIG. 10, apipe or a tube 31 of the type mentioned earlier comprising an aluminiumfoil layer or a layer of gastight plastic is shrunk around a solidmandrel consisting of separable parts 28 and 29. In this case themanufacture of the container is carried out in two stages, namely in thefirst place the tube 31 is fitted over the solid mandrels 28 and 29,whereafter the tube 31 is heated to shrinkage so that it accuratelyadheres to the profiled portions of the mandrels, the shrunk partsassuming the position shown in broken lines and marked 32. After theshrunk-in portions have become stabilized by cooling, the shrunk-in pipeor tube 31 is cut by means of an annular incision 33 to yield two formedhalves. Now the mandrel portions 28 and 29 are separated from oneanother, whereupon the partly shrink-formed parts of the laminated tubeare fitted onto a second mandrel 6, which shows great similarities tothe expandable mandrel described in FIG. 5. The mandrel 6 thus has asolid mandrel portion 42 and an expandable membrane 10, which isstretched over a recess or a cavity 9. In the manner described earlier,the membrane 10 is expanded by supplying compressed gas through the duct12 to the cavity 9. The partially shrunk package blank 32 is placed onthe expanded mandrel 6 in the manner as shown in FIG. 11, whereafter thenon-shrunk part 34 of the tube blank 32 is heated to shrinkage. As aresult it is formed around the expanded mandrel to assume a position 35,which is indicated by broken lines. After the material has beenstabilized by cooling, the expanded membrane 10 can be retracted byconnecting the duct to atmospheric pressure or to a source of vacuum,whereafter the formed package can be withdrawn from the mandrel 6.

The packing container manufactured in accordance with the said two-stageprocess can be provided in a similar manner to that mentioned earlierwith an outward-turned flange at its bottom end and with aninward-turned flange at its opening for the arrangement of a pouringopening and, after it has been filled, a plastic or metal lid can bebeaded on around the outward-flanged lower end wall. As mentionedearlier, laminated combinations other than those shown in FIG. 1 and inthe following figures will sometimes be used, and in FIG. 12 analternative laminate combination is shown consisting of a co-extrudedthree-layer material, comprising a central layer 2 of PET and outerlayers 1 of PETG. To this co-extruded three-layer material may beimparted a biaxial orientation-stretching. Then an aluminium foil layer3 may be varnish-laminated or glued to one of the PETG layers 1 and afurther, non-orientation-stretched PETG layer 36 may be laminated to thealuminium foil layer after the same has been primed with a varnish.

It has been shown that it is possible with the method and thearrangement in accordance with the invention to manufacture a packingcontainer, which is very thin-walled (for the sake of greater claritythe wall thickness in the enclosed figures has been exaggerated and thefigures, in this respect, are not true to scale), which means that theconsumption of plastic material for the packing containers can be keptextremely low, although the containers, thanks to the oriented polyestermaterial, tolerate very high internal pressure and, thanks to theincorporated aluminium foil layer, possess very good gas-tightness. Thepacking containers manufactured in accordance with this method will becheap to manufacture therefore and substantially surpass the containersknown at present in respect of price, weight and gas-tightness.

We claim:
 1. A method of manufacturing a container from a laminated webhaving a base layer of orientation-stretched polyester, a layer of metalfoil, and at least one surface layer of glycol-modified polyesteradjacent said base layer, said metal foil providing a gas barrier, saidmethod comprising the steps of:providing a recess in said layer of metalfoil along a first edge region of said web; forming said web into atubular element with said first edge region and another edge region ofsaid web overlapping such that said layer of metal foil of said otheredge region is separated from said first edge region by said base andsurface layers of said other edge region; bonding said overlapped firstand other edge regions; and plastically deforming said tubular element.2. The method in accordance with claim 1, wherein said layer of metalfoil is formed from aluminum.
 3. The method in accordance with claim 2,wherein said aluminum foil is formed approximately 5/1000 mm inthickness.
 4. The method in accordance with claim 1, wherein saidbonding step includes thermal fusing of said edge regions.
 5. The methodin accordance with claim 1, wherein said bonding step includes extrudinga strand of glycol-modified polyester between said edge regions andpressing said edge regions together.
 6. The method in accordance withclaim 1, wherein said plastically deforming step includes shrinking thetubular element with heat.
 7. The method according to claim 6, whereinthe method further comprises the step of covering a tubular end of thecontainer in a tight manner with a metal disc fitted by beading.
 8. Themethod according to claim 7, wherein the method further comprises thesteps of forming an inwardly turned flange at another tubular end of thecontainer and bonding to said flange a disc of the same material as thecontainer with heat and pressure.
 9. The method in accordance with claim1, wherein said laminated web also has a second surface layer ofglycol-modified polyester, said layer of metal foil being intermediateof said base layer and said second surface layer.